Cx500 Throttle Cable Install

Careful selection of materials and fabrication methods are combined to make Cablecraft ® control cable assemblies and heads the most versatile, and highest quality available. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Motorcycle Throttle Cables & motorcycle parts. It is manufactured using high-quality materials, to the same specifications as the original part. com ® Throttle Cable Installation Instructions Throttle Cable Installation Instructions INS0002. 102-089 MX Parts. Clean the driveshaft yoke or transfer case input shaft prior to installation to prevent transmission output seal damage. The shift cable is the first cable to move when the remote control handle is moved out of neutral. Part 2 of 2: Install the new cable Step 1: Push the new cable through the firewall. I have pulled the handle apart and opened up the top to the Carb. Failure to lube this cable before installation as well as periodic lubrication according to your bike's service manual will greatly reduce the life of this cable. Choose top quality brands Gemo. IMPORTANT: Cables must be lubricated prior to installation and use. I charge 15 minutes to do a cable so labor wont be much, assuming the shop you go to will do it for that. The throttle control cable runs from the remote throttle lever on your dash to the throttle arm on the carburetor of your outboard motor. Throttle Control H-SL-305, universal fit this control features a T-handle design and is black to coordinate with a variety of mower designs at The Home Depot. Snap the throttle cable into the bracket. BBK Performance is not sponsored, affiliated, or otherwise connected in any way to any of the manufacturers named on our website or promotional materials. We happened to be at Jim Nasi Customs in Scottsdale, Arizona, as the staff was prepping a bike for such an install. Brake cable, throttle cables and clutch cable are all new. A new replacement throttle cable for mini bikes like the Monster Moto / Mega Moto Classic 105cc and MM-B80 80cc will do wonders to improve your mini bike's response. Be sure not to put tension on the decelerator cable, just remove the slack in it. 4 TOLL FREE 1-877-469-7440 • (865) 966-2269 • FAX (865) 671-1999 • [email protected] Pull the inner wire out of the cable housing. I pulled the cable ends several times to take the slack out. If this is your first cable to do, take it easy, theres alot of things that have to go back in the right place or it wont work. Pick up acable luber tool and a can ofcable life to make the job a lot easier. In this video I shorten the throttle and clutch cables for my Honda CX 500. I have tried starting from the pump, carb, then running forwards to the line that connects to the throttle one the handlebars. Bob and Mark show you how to replace a damaged clutch cable and install Barnett throttle cables. 25" slack (max amount end-to-end movement) Fits Honda CX500C- GL500/500I. I now have the sleeve but unable to reconnect the throttle cables, I can get one on, but the cable seems too short to install the other. DO NOT REMOVE the ferrule if the cable housing is braided stainless steel! Pull the inner wire out of the cable housing. What is the proper way to adjust the throttle cable on an '85? My 700R4 shifts fine for the most part, but refuses to let me rev above about 3800 rpm and will not down-shift from 4 to 2 under WOT (at low speeds). how to install throttle cable 87 951 I noticed the throttle cable was looking a little frayed and want to install a new one. While pushing the clutch arm inward, tighten the cable clamp screw down. Now reinstall the two recoil housing bolts (without the washers). Ensure there is no tension or slack in the cable. Run hand trucks over the cable. After reading some thread on here about the touchy throttle, I decided to order the Holley 20-14 extension. We can supply you with throttle controls, conduits, push pulls, and other control cables and throttle accessories. Lokar Throttle Cable Bracket XSRK-4001 parts are in-stock with free shipping over $99. I changed a throttle cable on my 1983 Honda cx 500. If one cable siezes / sticks, then the other cable is going to be stuck, also. Use Ball Socket Installer tool, P/N 342225, to snap throttle cable connector onto throttle lever. Very useful information for anyone with a vintage British motorcycle such as Triumph, BSA or Norton. You can go to this Wiki site for a complete explanation and diagram of the parts of a Bowden cable, the throttle cable used in paramotors. The cables and control heads we provide today are the result of over 50 years of experience in meeting a wide variety of industrial, marine and aircraft applications. INSTALLATION INSTRUCTIONS 98-1218 Tilton Engineering, Inc. Rather than shortening the cable (and then not allowin PZ19 install and throttle cable fix - Honda Trail - CT90 & CT110 Forum. Once placed over the pin, the manual hand throttle cable clips into the vertical arm of the new bracket. the ends are crimped onto these, which means you cant just replace a cable but the whole thng has to be changed. Welcome to EMGO International, Ltd. Whatever the reason, this slick cable is just the solution that many custom builders are looking for. In order to install new components to the throttle and transmission, Bob and Mark demonstrate the step-by-step process for removing the air cleaner cover and air cleaner element, cutting the one-time use stepless clamp for the carburetor and unhooking the throttle and clutch cables. recently, it quit working all together, and the dealer said there were some re-inforced ones available for a different machine. With the throttle roughly positioned in the center of travel, position bracket so that the throttle cable is roughly parallel with the top of the spar box. Throttle Pedal (Clear Anodized) $75. FREE Shipping. Shift Cable. Throttle Cable Bracket $13. The throttle control cable runs from the remote throttle lever on your dash to the throttle arm on the carburetor of your outboard motor. Slowly pull it away - there may be another hose in the back. With the control lever in neutral I compared the length of the new ones to the old ones and installed. A carburetor is a device that controls both the amount of air and fuel that is allowed into the cylinders. Cable Routing. If the original throttle cable is too large, a new throttle ball or stud is needed (Holley P/N 20-2 or 20-38). It's a whole lot better than the feeling of twisting your throttle and nothing happens--which means it's time for a Harley-Davidson throttle cable. TH-350 Hi-Tech Kickdown Installation Instructions Building American Quality… With A Lifetime Warranty! TH-350 Hi-Tech Kickdown Installation Instructions Part# KD-2350HT Part# KD-2350HT Step 1: Install trans tube into trans without o-ring and inner cable, and then install adjuster bracket to Lokar Spring. Inspect the engines throttle arm and ensure it moves freely and can be returned to idle by the cable spring. Damaged, frayed, or faulty throttle cables can be both an eyesore and a safety hazard. Then intalled cable end adapter to clutch lever foward and reverse position. Both feet on brake pedal, lifting my butt off the seat. No specialty tools are needed. Reinstall the front adjuster nut. I can't adjust it. 1980 Honda CX500, 1980 Honda CX 500 1980 Honda CX 500 The Honda CX 500 is a naked bike manufactured by Honda. The tank is original paint. Install NEW bottom cover provided with kit, on tiller handle with seven screws. All use the same arrangement for connecting both the throttle and shift cables to the lever that, when pushed forward or backward, makes the boat move forward or backward. Now I just need to fab the license plate holder/ brake light mount, rebuild carbs, and build throttle cables, then the bike will be finished. super easy. Order your new throttle cable. 5” above the spar box. You will see the throttle linkage move all the way in one direction. The second series of pictures shows a linkage you can fabricate when the govenor has been removed along with the stock fuel tank and air filter box. Keep your motorcycle working smoothly with a new cable. Genuine OEM throttle cable for walk behind mower. HONDA CM450C CM450 C CUSTOM Throttle Cable PUSH 1982. Note: The pin here is a seperate piece and is not connected to the bracket like the choke pin. Install the throttle cable. Reinstall the front adjuster nut. The inner cable is 1⁄16 inch diameter, 49 strand stainless steel aircraft cable with swaged threaded studs at. COMPLIANCE: Update of the wastegate linkage installation is recommended at the next scheduled inspection. Install the front adjuster nut. Keep your motorcycle working smoothly with a new cable. A hole in the mounting plate provides access to the slotted cable swivel when the throttle is in the "Full Throttle" posi-tion. Remove the throttle cable ball and automatic transmission kickdown stud (if any) from the original carburetor, and mount these in similar locations on the Holley throttle lever. Install washer, cable anchor, and. Important: take careful note of throttle cable routing through the frame, around the steering head and up past the headlight bucket. Our applications include Front Brakes, Rear Brakes, Brake Hydraulics, Brake Hoses, Brake Cables and Brake Kits for all Jeep® models. Install throttle side housing the front brake cable may need to be removed as it is quite a tight fit. Lokar universal black throttle cables are designed with a specially extruded Teflon liner for unparalleled smoothness and long life. 1980 Honda CX500, 1980 Honda CX 500 1980 Honda CX 500 The Honda CX 500 is a naked bike manufactured by Honda. Throttle & Control Cables. So if you know the problem of your car, just come to Nissan Parts Deal to find the OEM Nissan Frontier Throttle Cable you need. SBT Reverse Cables SBT Throttle Cables SBT Choke Cables SBT Trim Cables SBT Jet Boat Cables Jet Boat Choke Cables Miscellaneous Jet Boat Cables Jet Boat Reverse Cables Jet Boat Steering Cables Jet Boat Throttle Cables Jet Boat Throttle Cables for Sea-Doo Jet Boat Throttle Cables for Yamaha Specialty Cables Pump Parts Gaskets Fuel Systems. Install the Cable TPS. This is below the air cleaner on your engine. shorten the one have. BEAMS drive by wire delete. Pull firmly on cable to remove backlash. How do I install new throttle cables on a 1979 Honda CBX. There is not much to maintaining the Rev2™ throttle, but like all of your controls, it will benefit from regular preventative maintenance. • 1 new throttle cable • All installation hardware Honda CX500, GL500, CX650, GL650 Clutch. These mirrors will fit most Honda, Kawasaki, Suzuki & Yamaha's with a 10mm mounting hole. Remove the throttle cable ball and automatic transmission kickdown stud (if any) from the original carburetor, and mount these in similar locations on the Holley throttle lever. With silver braided cable $31. Braid color and weave match on all Magnum control cables and brake lines. VIDEO-In this Free video we show you in detail how to install or remove the throttle cable on your Harley Davidson motorcycle. com ® Throttle Cable Installation Instructions Throttle Cable Installation Instructions INS0002. Route the cable in the engine bay back to the throttle cable bracket. Honda CX500 CX 500 Model Guide & Service Specifications Manual HERE. cx500 throttle, cx500 throttle cable, honda cx500 how to install throttle cable, honda cx500 throttle cable setup, honda cx500 throttle diagram, how to install throttle cables 1981 gl500, how to installl throttle cable on 81 honda cx500, installing carbs, installing throttle cable honda cx500, picture of throttle cables on grips for cx 500. Torqueflite Kickdown Cable Kit Installation Instructions Congratulations. Some Used cables are listed on e-bay, but they say 316, 314, ect. 25" slack (max amount end-to-end movement) Fits Honda CX500C- GL500/500I. I have tried to install it from both ends of the bike. Install cable retainer on anchor block. Install the shift cable and throttle cable into the re- IMPORTANT: Remote control cables must be cor- mote control and mount the remote control following rect length. Refer to page 4-9 for carburetor installation. Rather than shortening the cable (and then not allowin PZ19 install and throttle cable fix - Honda Trail - CT90 & CT110 Forum. View and Download Honda CX500 Custom 1978 shop manual online. The first series of pictures shows the installation of our throttle linkage kit p/n 18190. We recommend using anti-seize lubricant on any aluminum threads. The control cable is a very important component in the control system. Note how the controller should look when re-installed, don’t install it just yet, do so once you have done all your tests and are happy the kit is working. Throttle Cable Install - my first write up After 25 years the throttle linkage on my 3. Hold twist grip in full SLOW position. It will have an instruction sheet about installation. See photo, previous column. com ® Throttle Cable Installation Instructions Throttle Cable Installation Instructions INS0002. Position the application throttle control in the fast throttle position. Conversely, if your machine came with a twist throttle, then you'd receive a throttle cable designed to fit that setup. We happened to be at Jim Nasi Customs in Scottsdale, Arizona, as the staff was prepping a bike for such an install. Attach the elbow with clip secured with the off set phillps screw. Pull the inner wire out of the cable housing. This LS throttle cable bracket is a simple, clean solution to managing throttle cables on your FiTech LS throttle body. I am running a TCI 200r4 and need to know what throttle valve cable adapter I need to use to correct the geometry. Hold twist grip in full SLOW position. Cable Throttle Install Big Block Install Questions and Answers Cable Throttle Install - TriFive. Due to contractual agreements with EMGO distributors, we cannot sell EMGO products directly to dealers or individuals. I have a 1985 Evinrude 40HP and was wondering what is the proper way to install throttle and shift cables. Install the right cable into the. There is not much to maintaining the Rev2™ throttle, but like all of your controls, it will benefit from regular preventative maintenance. Diamondback carries a wide variety of Throttle Cables, Pedals, Ball Joints, Cable Brackets, and Return Springs. Kickdown Cable Kit Installation Instructions; Gen III Hemi Torqueflite Throttle Pressure System w/Cable Operated Throttle Body w/Square Attaching Accelerator Cable. Reinstall the front throttle cable adjuster nut, and connect (or. T Bolt USA, LLC [email protected] Measure the distance between the center of the primary bellcrank ball stud and the rear face of the cable mounting bracket (Figure 8). Hand-Operated Throttle Control Lever. Fitment: 1982 Honda CX500C Custom; 1982 Honda CX500 Custom Custom Pull Throttle Cable. The function of the cable is similar to the combined functions of a vacuum modulator and a detent cable. Throttle Control H-SL-305, universal fit this control features a T-handle design and is black to coordinate with a variety of mower designs at The Home Depot. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www. Once the sensor mounted on your vehicle, you can connect the rotating cursor to the throttle or to the pedal or to other moving elements. Install cable retainer on anchor block. The inner cable is 1⁄16 inch diameter, 49 strand stainless steel aircraft cable with swaged threaded studs at. Our main warehouse, shop & offices are in Pennsylvania, but we often ship from other warehouses around the country. other than to have Tony's permission to link to his site on this page. both sets of adjusters need adjusted until there is correct free play & no binding. Installation should be made from the bottom side ofthe vehicle in the same manner as when installing a new throttle cable. I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic We use cookies to give you the best possible experience on our website. Clutch lever free play (Page 3-13). B16A, B17A, B18C5 or B20 in a 94-up Integra. Shop for Honda CX 500 EC Euro Sport 82 spare parts and accessories. : MTD 746-0776, Oregon 60-022, MTD 946-0776, MTD 9460638, Prime Line 7-039046. Buy Volar Throttle PULL Cable for 1979-1981 Honda CX500 Custom: Cables & Lines - Amazon. The throttle cables are finished, but there is a slight snag with the clutch cable. "You guys are the only people I order from and I appreciate all your help the last year, especially from Holden and Curtis. A 5⁄16-24 threaded bulkhead fitting is attached to each end of the jacket for maximum adjustment range. Honda CX500 CX 500 Exploded View Parts List Diagram Schematics HERE. Then move the throttle control back 3/16" (4. 5 Disconnect any air or vacuum hoses from the throttle body. VIDEO-In this Free video we show you in detail how to install or remove the throttle cable on your Harley Davidson motorcycle. See the cable preparation and routing. 25" slack (max amount end-to-end movement) Fits Honda CX500C- GL500/500I. Just what you need to install your throttle cable the right way! Home / Throttle Cable Bracket - Square Bore 4150, 4160, and 4010 models. There is no question that an internal throttle cable is clean, but not everyone knows how to install one. Brass Pipe Plug - (1/8". Part 2 of 2: Install the new cable Step 1: Push the new cable through the firewall. In very general terms, the throttle cable is adjusted so that at idle in neutral, the cable pulls the engine's throttle lever very lightly against the idle stop with no free play. The Triple ZS installation is done and I felt that the best way to improve a good thing, was to install the Ratco Stainless Steel Cable Throttle Linkage. Securely fasten the GPS antenna, preferably outdoors (or inside front windscreen) so that it has a clear view of the sky to pick up satellite signals. I'm having a problem, however, as I can't figure out how to get it through the firewall. My throttle spring was installed correct. It's all one assembly. Includes a carb bushing kit to maximize cable to linkage efficiency. My 51 didn't come with this cable but I think it could be handy for starting. I must have missed the part about that still needed some modifications. Honda CX500 CX 500 Owners Maintenance Instruction Manual 1978 1979 HERE. If the cable broke, then you would see the broken hook end when you remove the holder. Should you need information or parts assistance, please do not return the unit to the store without. Motion Pro Throttle Cable 02-0089 - 48" long (end-to-end for inner cable) with 3. Mark the position of and undo, then disconnect the throttle cable. The Triple ZS installation is done and I felt that the best way to improve a good thing, was to install the Ratco Stainless Steel Cable Throttle Linkage. 750-455 - Throttle Cable Z Bender Bends both. Install a Motorcycle Throttle Cable. Pick out a custom bolt capable of fitting through the big hole in the pedal. 4 Remove the throttle cable from the throttle body control lever. Pick up acable luber tool and a can ofcable life to make the job a lot easier. Hello! I have spent the past few hours scouring the web for a manual or pictures of how to install the throttle cable on this saw. There is not much to maintaining the Rev2™ throttle, but like all of your controls, it will benefit from regular preventative maintenance. If previously removed, place throttle cable in position. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www. • Proceed with permanent installation of iTroll (see electronics installation manual). The tank is original paint. Throttle body components, 4. Insert cable in transmission case. I was asking if both cables for the Onan engine are the same, but by your response the P18 is longer and I would assume that the ends may be different. Over tightening can lead to cracking or breaking of carburetor throttle body and is not covered by manufacturer warranty. I am replacing the original throttle cable. Then get two custom washers, as large in diamater as possible, which will not slip over the head of the custom bolt. Shop the best Motorcycle Throttle Cables for your motorcycle at J&P Cycles. If the original throttle cable is too large, a new throttle ball or stud is needed (Holley P/N 20-2 or 20-38). Boat Throttle and Shift Cable Replacement - Video Transcript. the ends are crimped onto these, which means you cant just replace a cable but the whole thng has to be changed. Motion Pro Throttle Cable 02-0101 - 41" long (end-to-end for inner cable) with 4. 1 TOLL FREE 1-877-469-7440 • (865) 966-2269 • FAX (865) 671-1999 • [email protected] Omit this step if your motorcycle requires only one cable. Do not attempt to install or adjust the throttle cable while the engine is running. BILLET THROTTLE CABLE BRACKET P/N 20-112 INTRODUCTION Holley Performance Products has written this manual for the installation of the Billet Throttle Cable Bracket. 146" High Flow Quadrajet Secondary Jet Assembly -. VM34 Mikuni CX500 CX650 Kit info and upgrades GL650 GL500 We have a few other upgrades that work fantastic wit the VM34 kit. There is no question that an internal throttle cable is clean, but not everyone knows how to install one. Install a Motorcycle Throttle Cable. from the engine end of the new Lokar throttle cable. Refer to page 4-9 for carburetor installation. Hello! I have spent the past few hours scouring the web for a manual or pictures of how to install the throttle cable on this saw. 3 Inspect the throttle body ports for carbon build up. The throttle cable in a Vehicles runs from the top of the accelerator pedal through the firewall and out to the throttle body. Correct for A & B-Body applications. Using the original retainer clip, install the dual throttle oil injection cable. For questions about Honda Cx500 1981 (b) South Africa, please write a message in the forum. Speedway Universal Throttle Cable, 48 Inch made by Speedway Motors, for as low as $10. Stihl Trimmer FS55R throttle cable, throttle trigger and spring replacement. Shop Parts / 1980-96 Ford Truck/Bronco / ENGINE PARTS GAS / Throttle Cables Sort Price Low->High Price High->Low Title A->Z Title Z->A Item Code A->Z Item Code Z->A Popularity Top Rated. My carb doesn't have the bracketry for holding this throttle cable or where to hook the end of cable into linkage. Some cruise control cables may need to be adjusted. Some component parts and kits may be supplied with additional installation instructions—refer also to these instructions. DO NOT REMOVE the ferrule if the cable housing is braided stainless steel! Pull the inner wire out of the cable housing. Replacing the crumbly old CDI box on your Honda?. Get the best deals on Motorcycle Throttle & Choke Cables for 1978 Honda CX500 when you shop the largest online selection at eBay. Throttle Cable Zip Tie Mod. Universal Throttle Cables "U Cut to Fit" stainlees steel inner cable construction 1/16 1x19 and "U Cut to Fit" outer housing with a High Density Polyethylene Liner for smooth operation and long life. Discussion in ' Ask the Experts ' started by tgeorge12 , Sep 26, 2016. CX500 Custom 1978 Motorcycle pdf manual download. Step 2: Route braided cable housing up to adjuster, add. Don't force. The adjustable cable end attaches to the Ratio Arm. The throttle from the dash has never been hooked up since I bought my '51 burb in 1973. part number is different 08 and 09-10. Throttle body components, 4. Also check the throttle link to be sure it returns whenever you release the accelerator pedal. What is the proper way to adjust the throttle cable on an '85? My 700R4 shifts fine for the most part, but refuses to let me rev above about 3800 rpm and will not down-shift from 4 to 2 under WOT (at low speeds). tgeorge12 Active OPE Member. Inspect throttle for open and closed travel. Shop Replacement Throttle Cable For Select Ariens Zero Turn Mowers. Improper throttle cable install can increase the potential for personal injury. IMPORTANT: Cables must be lubricated prior to installation and use. Throttle Flange Bracket $30. pull all the slack to one end of the cable measure. With both cables in and secure you will need to put the top, cruise, pulley in place. Posts from the Honda CABLE B. The Ratio Arm must be attached so that the cable moves about 3/4” through the full throttle travel. Should you need information or parts assistance, please do not return the unit to the store without. This can be used in place of part# 8252 cable, this one is 6" longer making it. 25 Easy Street • PO Box 1787 • Buellton, CA 93427 • www. 1967-70 383 4-barrel throttle cable mounting bracket complete with zinc plated hold down and correct hex coni keps nut. These cables must be properly tightened or they will introduce drag and resistance to motion in the throttle system because of cable bind. Throttle Cable Zip Tie Mod. This variable. VM34 Mikuni CX500 CX650 Kit info and upgrades GL650 GL500 We have a few other upgrades that work fantastic wit the VM34 kit. Next Video: Custom Throttle Cable Installation. 1 TOLL FREE 1-877-469-7440 • [email protected] NOTE: The Lokar Throttle Cable is designed to be installed with Adjuster a Lokar Carburetor Bracket and Springs (if applicable, part # SRK-4000, not included) or a Lokar EFI Throttle Cable Bracket (if applicable, part # TCB-40EFI, not included), and a Lokar Throttle Pedal. Most parts are in stock in vast quantities at our UK warehouse, and next day delivery is available upon request so you can be sure you'll get your parts. Seeing that I've already dumped mucho dinero into this craft, I'd like to fix it for as cheaply as possible. I tried to find info on throttle cable replacement but could not find much of anything. Then, rotate anchor four turns toward the end of the cable. Perform the following adjustments: Throttle cable free play (Page 3-5). BBK Performance is not sponsored, affiliated, or otherwise connected in any way to any of the manufacturers named on our website or promotional materials. I was asking if both cables for the Onan engine are the same, but by your response the P18 is longer and I would assume that the ends may be different. Clean the driveshaft yoke or transfer case input shaft prior to installation to prevent transmission output seal damage. 4 Remove the throttle cable from the throttle body control lever. Throttle Cable - Johnson/Evinrude 397004. all cb350/cl's. Check for movement of throttle without sticking or binding. Cable is safely secured with our billet CNC machined clamp and the stainless rod end provides a smooth cable operation. This is a great vintage bike. I was asking if both cables for the Onan engine are the same, but by your response the P18 is longer and I would assume that the ends may be different. You may need to fix or replace the throttle cable and don’t want to pay expensive mechanics fees. Part 1 covered the throttle itself and part 2 will cover making and installing a throttle cable. Install cable retainer on anchor block. With the control lever in neutral I compared the length of the new ones to the old ones and installed. 1 TOLL FREE 1-877-469-7440 • [email protected] Connect the throttle Controller cable by turning the. You will see the throttle linkage move all the way in one direction. com ® Throttle Cable Installation Instructions Throttle Cable Installation Instructions INS0002. , your complete supplier source for aftermarket replacement parts for motorcycles and ATV's. any one know where to get a throttle cable besides oem? oem is $61 through jaycox. If previously removed, place throttle cable in position. John Deere Throttle Cable for Gasoline Gators-Kit contains the following Genuine John Deere Parts (part number, quantity):AM130237,1 M143771,1 R72654,1 New John Deere throttle cable comes with cable, pin, and snap ring required for newer style cable. Turned the key off, but even at 4000+rpm the 428 didn't make any vacuum for the power brakes. INSTALL When you first start this install, make sure you have all the necessary parts needed, which includes a new throttle cable, throttle tube and tube housing. P0121, P0122, P1121, P1122. Now that I have my rebuilt Carter YF 2100S installed and functioning so well, I thought I might try hooking up the throttle cable. Magnum's S&S throttle cables are made with anti-friction inner liners, nylon adjuster inserts, and are factory lubricated for smooth and consistent long lasting operation. It will have an instruction sheet about installation. I just did not put tension on the spring I took a couple cable ties and on the one end of a cable tie stuck a punch threw it to make the hole easier for the loop end of the spring to catch hold of it and pulled the loop up a little past the correct position a little bit and tightened up the retainer that I loosened to move the throttle spring to the. If you are doing a GSR swap(B18C1), then use the GSR throttle cable respectively. Reproduction Throttle Cable Set - Honda CB/CM400/450 CX500. Using the hose clamps on the manifold hose, loosely mount the servo motor on top as shown in photo. If it's time to swap out your old throttle cable, browse our massive selection of options from great brands. Please call to. Housing is threaded to accept Honda push/pull throttle cables. So what I would like to know a couple things. With the throttle friction loose, the throttle lever in the. Step 2: Route braided cable housing up to adjuster, add. Braid color and weave match on all Magnum control cables and brake lines. Improper throttle cable install can increase the potential for personal injury. Insert the control cable bowden wire in the proper hole of the engine control lever, which is located on the side of the carburetor air intake elbow. Braid color and weave match on all Magnum control cables and brake lines. Use TLPD424BS pop rivets to secure the angle bracket to the flange of the oil tank bracket. For NEW Pull Throttle Cable for Honda CB400 CM400 CB450 CM450 CX500 CB400 A 1978 CB400 T 1980-81. A similar cable end will be required through the after-market cable suppliers. The next step is to install the manual hand throttle cable to the 105 series bracket. Lokar Throttle Cable Bracket XTCB-40RJ parts are in-stock with free shipping over $99. what is the difference? will a 09-10 throttle cable work on a 08?. The clearance should be 0 to 1 mm in length. Makethe bracket from the narrow strip shown on the template and rivet it to the top right port side using TLPD424BS rivets -it should fit on top of the footwell. I now have the sleeve but unable to reconnect the throttle cables, I can get one on, but the cable seems too short to install the other. of throttle movement. Throttle cable is connected to the carburetor and it stops the engine when you shift the lever to the full choke position. ENGINE INSTALLATION The installation sequence is reverse of removal. Install the Throttle Controller in the discharge line between the pump manifold and unloader valve. Cable Throttle Install Big Block Install Questions and Answers Cable Throttle Install - TriFive. The instructions most of them include are a little vague, and miss some of the finer points. Posts from the Honda CABLE B. The dry weight is 487lbs and it is equipped with a V2, 497cc four-stroke motor and a five-speed manual transmission with aa shaft final drive. We recommend observing a working load limit of 40 pounds for the finished assembly. While often vulnerable to deterioration, these tense wires are important to ensure responsiveness and stability in your vehicle. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. The solution to both these problems is to install a hand-operated throttle control lever. Install cable bracket on case and tighten attaching bolt to 10 N•m (7 ft-lbs) torque. However throttle cables are on backorder. Jack's has replacement Honda Throttle and Control Cables to help you get your Honda lawn mower moving again. It is the vital link between the control head and the propulsion unit. Tighten later after final positioning. BMW even specified a Nylon-like lining material in the cables. While pushing the clutch arm inward, tighten the cable clamp screw down.